
P/N 240009735, Rev. F [12/2014]STARFIRE IV SERIES 4WATEROIL FIRED CAST IRON BOILERINSTALLATION, OPERATION & MAINTENANCE MANUALAn ISO 9001-2008 C
10A. This method is used to protect boilers from condensate forming due to low temperature return water. Generally noticed in large converted gravity
11CONNECTING SUPPLY AND RETURN PIPINGFigure #7 - Mixing Valve PipingFigure #8 - Primary Secondary Piping With Bypass
12DRAIN VALVEDRAIN VALVECONNECTING SUPPLY AND RETURN PIPING8. Typical indirect water heater installation using circulators is shown in Figure #9.9. Ty
1310. Install discharge piping from safety relief valve. • Use ¾” or larger pipe. See Figure #11.• Individual boiler discharge piping shall be indepe
14• Automatic mixing valve must be installed on outlet of domestic coil. Installation must comply with valve manufacturer’s recommendations, and inst
15CONNECTING SUPPLY AND RETURN PIPINGFigure #13 - Optional Location For Air VentOPTIONS UTILIZING 3/4” TAPPINGFigure #14 - Optional Location For Expan
16INSPECT CHIMNEY to verify it is constructed according to latest revision of the NFPA 211. Local codes may differ from this code and should be check
17• Install burner per instructions provided with burner-in-a-box kit.• Install oil tank and piping in accordance with the National Board of Fire Unde
18Thermostat Installation1. Thermostat should be installed on inside wall about four feet above the oor.2. NEVER install thermostat on outside wall.3
19ELECTRICAL WIRINGZRFigure #18 - Wiring Diagram Beckett AFG without Tankless HeaterFigure #19 Wiring Diagram Beckett AFG wth Tankless Heater
2TABLE OF CONTENTSKeep this manual near boiler andRetain for future referenceBoiler installation shall be completed by qualied agency. NOTICEUsed to
20Figure #20 Wiring Diagram Riello 40F5 without Tankless HeaterELECTRICAL WIRINGFigure #21 Wiring Diagram Riello 40F5 with Tankless Heater
21ELECTRICAL WIRINGFigure #22 Wiring Diagram Riello 40F10 without Tankless HeaterFigure #23 Wiring Diagram Riello 40F10 with Tankless Heater
22Figure #24 Wiring Diagram Carlin EZ-1/2 without Tankless HeaterFigure #25 Wiring Diagram Carlin EZ-1/2 with Tankless HeaterELECTRICAL WIRING
23Operating Instructions1. Inspect venting system at start of each heating season. 2. Check vent pipe from boiler to chimney for signs of deterioratio
24Preventive Maintenance - of oil red boiler reduces operating costs. Boiler and vent pipe should be inspected for accumulation of soot or scale depo
25OPERATING INSTRUCTIONS TABLE 1 - BECKETT AFG SETTINGSBOILERMODELHEAD TYPEHEAD SETTINGSTATIC PLATENOZZLEPUMP PRESSURE [PSI]AIR BANDAIR SHUT
26SAFETY RELIEF VALVEInstructions For Closing Burner Swing Door1. Swing burner and door to right until insulation is slightly compressed and stud is e
27Company Address & Phone #Company Name & Tech InitialsService PerformedDateSERVICE RECORD
UTICA BOILERS2201 Dwyer Avenue Utica NY 13501web site: www.ecrinternational.comIMPORTANTIn accordance with Section 325 (f) (3) of the Energy Policy an
3BOILERSECTIONADEPTH OFFLUSHJACKETBFRONT OF CASINGTO CENTER LINE OFFLUE OUTLETCDIA. OFFLUE OUTLET3 17 ⅞" 11 ¼" 6"4 21 ½" 12 ⅝"
4*Mbh = 1,000 Btu per hour [Btu = British Thermal Unit]1 Oil burner input based on 140,000 Btu per gallon. 2 Net AHRI water ratings shown are based
5• Installation must conform to requirements of the authority having jurisdiction. Such applicable requirements take precedence over the general instr
61. Ventilation of boiler room must be adequate enough to provide sufcient air to properly support combustion.2. When boiler is located in an unconn
74. When air for combustion and room ventilation is from inside buildings, conned space shall be provided with two permanent openings, one starting 1
8VENTILATION & COMBUSTION AIRFigure #2 Figure #3 Figure #4
91. Connect supply and return piping as suggested in Figure #5, below. When boiler is used in connection with refrigerated systems:A. Chilled medium
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