UTICA BOILERS SFH-W IV Installationshandbuch

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P/N 240009735, Rev. F [12/2014]
STARFIRE IV SERIES 4
WATER
OIL FIRED
CAST IRON BOILER
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
An ISO 9001-2008 Certified Company
Manufactured by:
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
Tested For 75 psi
ASME
Working Pressure
Models
SFH-3085
SFH-3100
SFH-4100
SFH-4125
SFH-4145
SFH-5160
SFH-5185
SFH-6175
SFH-6210
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1 2 3 4 5 6 ... 27 28

Inhaltsverzeichnis

Seite 1 - IV SERIES 4

P/N 240009735, Rev. F [12/2014]STARFIRE IV SERIES 4WATEROIL FIRED CAST IRON BOILERINSTALLATION, OPERATION & MAINTENANCE MANUALAn ISO 9001-2008 C

Seite 2 - WARNING

10A. This method is used to protect boilers from condensate forming due to low temperature return water. Generally noticed in large converted gravity

Seite 3 - DIMENSIONS

11CONNECTING SUPPLY AND RETURN PIPINGFigure #7 - Mixing Valve PipingFigure #8 - Primary Secondary Piping With Bypass

Seite 4 - BOILER RATINGS

12DRAIN VALVEDRAIN VALVECONNECTING SUPPLY AND RETURN PIPING8. Typical indirect water heater installation using circulators is shown in Figure #9.9. Ty

Seite 5

1310. Install discharge piping from safety relief valve. • Use ¾” or larger pipe. See Figure #11.• Individual boiler discharge piping shall be indepe

Seite 6

14• Automatic mixing valve must be installed on outlet of domestic coil. Installation must comply with valve manufacturer’s recommendations, and inst

Seite 7

15CONNECTING SUPPLY AND RETURN PIPINGFigure #13 - Optional Location For Air VentOPTIONS UTILIZING 3/4” TAPPINGFigure #14 - Optional Location For Expan

Seite 8 - Figure #3 Figure #4

16INSPECT CHIMNEY to verify it is constructed according to latest revision of the NFPA 211. Local codes may differ from this code and should be check

Seite 9

17• Install burner per instructions provided with burner-in-a-box kit.• Install oil tank and piping in accordance with the National Board of Fire Unde

Seite 10 - Figure #6 Bypass Piping

18Thermostat Installation1. Thermostat should be installed on inside wall about four feet above the oor.2. NEVER install thermostat on outside wall.3

Seite 11

19ELECTRICAL WIRINGZRFigure #18 - Wiring Diagram Beckett AFG without Tankless HeaterFigure #19 Wiring Diagram Beckett AFG wth Tankless Heater

Seite 12 - DRAIN VALVE

2TABLE OF CONTENTSKeep this manual near boiler andRetain for future referenceBoiler installation shall be completed by qualied agency. NOTICEUsed to

Seite 13

20Figure #20 Wiring Diagram Riello 40F5 without Tankless HeaterELECTRICAL WIRINGFigure #21 Wiring Diagram Riello 40F5 with Tankless Heater

Seite 14

21ELECTRICAL WIRINGFigure #22 Wiring Diagram Riello 40F10 without Tankless HeaterFigure #23 Wiring Diagram Riello 40F10 with Tankless Heater

Seite 15

22Figure #24 Wiring Diagram Carlin EZ-1/2 without Tankless HeaterFigure #25 Wiring Diagram Carlin EZ-1/2 with Tankless HeaterELECTRICAL WIRING

Seite 16 - Figure #15

23Operating Instructions1. Inspect venting system at start of each heating season. 2. Check vent pipe from boiler to chimney for signs of deterioratio

Seite 17

24Preventive Maintenance - of oil red boiler reduces operating costs. Boiler and vent pipe should be inspected for accumulation of soot or scale depo

Seite 18

25OPERATING INSTRUCTIONS TABLE 1 - BECKETT AFG SETTINGSBOILERMODELHEAD TYPEHEAD SETTINGSTATIC PLATENOZZLEPUMP PRESSURE [PSI]AIR BANDAIR SHUT

Seite 19 - ELECTRICAL WIRING

26SAFETY RELIEF VALVEInstructions For Closing Burner Swing Door1. Swing burner and door to right until insulation is slightly compressed and stud is e

Seite 20

27Company Address & Phone #Company Name & Tech InitialsService PerformedDateSERVICE RECORD

Seite 21

UTICA BOILERS2201 Dwyer Avenue Utica NY 13501web site: www.ecrinternational.comIMPORTANTIn accordance with Section 325 (f) (3) of the Energy Policy an

Seite 22

3BOILERSECTIONADEPTH OFFLUSHJACKETBFRONT OF CASINGTO CENTER LINE OFFLUE OUTLETCDIA. OFFLUE OUTLET3 17 ⅞" 11 ¼" 6"4 21 ½" 12 ⅝"

Seite 23

4*Mbh = 1,000 Btu per hour [Btu = British Thermal Unit]1 Oil burner input based on 140,000 Btu per gallon. 2 Net AHRI water ratings shown are based

Seite 24

5• Installation must conform to requirements of the authority having jurisdiction. Such applicable requirements take precedence over the general instr

Seite 25 - OPERATING INSTRUCTIONS

61. Ventilation of boiler room must be adequate enough to provide sufcient air to properly support combustion.2. When boiler is located in an unconn

Seite 26 - SAFETY RELIEF VALVE

74. When air for combustion and room ventilation is from inside buildings, conned space shall be provided with two permanent openings, one starting 1

Seite 27 - SERVICE RECORD

8VENTILATION & COMBUSTION AIRFigure #2 Figure #3 Figure #4

Seite 28 - IMPORTANT

91. Connect supply and return piping as suggested in Figure #5, below. When boiler is used in connection with refrigerated systems:A. Chilled medium

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